Device for welding plastic tubes

ABSTRACT

A device for welding plastic tubes includes a pair of tube holders each of which has a tube clamp which includes an upper jaw and a lower jaw. The jaws in both of the tube clamps of both tube holders have smooth tube contacting walls to permit the tubing to slip through either side when the tube holders and tubes are being moved from a loading station to a stripping station to increase the length of fluid free area in the clamped tubes. A cutting/welding station provides for cutting the tubes and welding them together.

CROSS REFERENCE TO RELATED APPLICATIONS

The present application is a continuation of U.S. Nonprovisionalapplication Ser. No. 14/265,008 filed 29 Apr. 2014; which is acontinuation of U.S. Nonprovisional application Ser. No. 12/481,982filed 10 Jun. 2009 now U.S. Pat. No. 8,708,019 issued 29 Apr. 2014; eachof which is incorporated herein by reference in its entirety.

TECHNICAL FIELD

The present disclosure relates to devices and methods for weldingplastic tubes.

BACKGROUND

Various techniques have been used for welding plastic tubes particularlyas used in the medical field. U.S. Pat. No. 7,398,813 describes a devicehaving a first tube holder and a second tube holder. Each of the tubeholders has first and second parallel tube holding areas in line witheach other. In practice a first tube would be placed in the alignedfirst tube holding areas across the location where the tube holders areadjacent each other. A second tube would be similarly placed in thealigned second tube holding areas. A tube clamp in each of the firsttube holding areas clamps the first tube to create a generally fluidfree area of the first tube. A tube clamp is similarly provided in thesecond tube holding areas to create a generally fluid free area of thesecond tube. At least one of the clamps is laterally movable while theclamps are maintained in their clamping condition. To increase thelength of the fluid free area preferably both clamps of one of the tubeholders are laterally movable by having that tube holder movedlaterally. Such movement is performed after the tubes are initiallyloaded in a loading station, then the one tube holder is laterally movedin a stripping station to increase the size of the fluid free area.Thereafter, the tubes are cut. In U.S. Pat. No. 7,398,813 the cutting isdone with a non-heated cutting device, such as a cold blade, and thetube holders are then moved to a heating station while the clamps arestill maintained in their clamping condition. In the heating station aheating device heats/melts the cut stub ends of the tubes. The cut endsof the tubes are realigned so that a cut stub end of the first tubebecomes aligned with a cut stub end of the second tube and these twoaligned heated/melted cut stub ends are then shifted into contact witheach other to become welded together.

The specific arrangement for clamping the tubes disclosed in U.S. Pat.No. 7,398,813 includes clamp jaws of different construction in one tubeholder as compared with the other tube holder. More particularly thecompressed tubing is held tight by square jaws in one tube holder whilethe jaws in the other tube holder are smooth jaws to allow the tubing toslip through the smooth jaws.

SUMMARY

An object of this invention is to provide a device for welding plastictubes which facilitates the clamped tubing to slip through the jawswhile in the clamped condition.

A further object of this invention is to modify the structure of theclamping jaws as compared to the structure disclosed in U.S. Pat. No.7,398,813.

In accordance with this invention the clamping jaws in both of the tubeholders are smooth jaws rather than one set of jaws being square jaws.This permits slippage of the tubing on either or both sides rather thanholding one of the tubes tight.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a top plan view of a device for welding plastic tubes inaccordance with this invention; and

FIG. 2 is a cross sectional view taken from FIG. 1 along the line 2-2.

DETAILED DESCRIPTION

The present invention is directed to devices for welding plastic tubes,such as disclosed in U.S. Pat. No. 7,398,813 and in the patents referredto in column 1 of U.S. Pat. No. 7,398,813. All of the details of U.S.Pat. No. 7,398,813 and the other patents referred to therein areincorporated herein by reference thereto.

FIGS. 1-2 illustrate a device 10 for welding plastic tubes. As shown inFIG. 1 device 10 includes a first tube holder 12 and a second tubeholder 14. Tube holder 12 includes first tube holding area 16 and aparallel second tube holding area 18. The tube holding areas may begrooves extending across the tube holder. Similarly, second tube holder14 includes first tube holding area 20 and second tube holding area 22which is parallel to tube holding area 20. These tube holding areas mayalso be grooves. The spacing between the tube holder areas 16 and 18 isthe same as the spacing between tube holding areas 20 and 22.

FIG. 1 illustrates the tube holders 12 and 14 in the loading station 24of the device 10. While in the loading station, a first tube T-1 isinserted in tube holding area 16 of tube holder 12 and in the alignedtube holding area 20 of tube holder 14. Similarly, a second tube T-2 isinserted in the aligned second tube holding areas 18 and 22. While inthese tube holding areas the tubes T-1 and T-2 are clamped and held inposition in each tube holder. FIG. 2 illustrates the clamping mechanism26 for tube holder 12 and the clamping mechanism 28 for tube holder 14.The lower half of the first tube holder 12 includes tube holding areasor grooves in which are mounted a lower jaw 30. An upper jaw 32 ispivotally mounted at one end of first tube holder 12. Jaw 32 is pivotedby manipulating handle 34 to move the jaw to and from its clampedcondition.

Similarly, clamp mechanism 28 for the second tube holder 14 includes alower jaw 36 and an upper jaw 38 pivotally connected to the lower jaw36. A handle 40 can be used to move the upper jaw into clampingrelationship with the lower jaw. The tube holding areas 20,22 are alsoformed in the lower half of the second tube holder 14.

After the tubes T-1 and T-2 are clamped in place in the loading station24, the tube holders 12,14 are jointly moved longitudinally by anysuitable structure such as screw 42 away from the loading station 24.Such movement is controlled by cam operation. FIG. 1 illustrates a camtrack 50 with two straight portions joined by curved portion 48. Cam 46rides in track 50. The tube holders 12, 14 carrying the clamped tubesare moved together in a longitudinal direction to a stripping station44. The cam has a slight outward bend in the track 50 that spreads thetube holders 12,14 apart at the stripping station stripping the fluidfrom the tubes prior to reaching a cutting blade in the cutting station52. The carriage carrying the tube holders then reverses direction andthe carriage and tube holders move completely up to the outer end of thetrack 50 to the heating/melting station 54. The cam 46 has a large rampthat separates the tube holders to allow them to clear the infraredheater coil and sets up the proper distance for melting. Once themelting is finished the tube holders 12,14 reverse direction and headback towards the original loading station 24 which is now the weldingstation. Upon passing the bend 48 the tube holders shift toward eachother. One of the tube holders is held in place while the other tubeholder is allowed to move longitudinally and realign the tube ends sothat the two tube lines will be welded together when the clamps closelaterally back together as they move pass the large ramp or bend 48 tothe welding station.

The description indicated above relates to steps which are alsoperformed in the procedures described in U.S. Pat. No. 7,398,813. Inthat patent, however, the jaws of the tube clamps are of a specificconstruction wherein the jaws for the second tube holder arespecifically designed to be square jaws so that the portions of thetubes T-1 and T-2 in the second tube holder 14 are held tight by thesquare jaws and the tubing is allowed to slip through smooth jaws in thefirst tube holder 12.

FIG. 2 illustrates the tube clamps 26 and 28 to have its jaws of a formwhich differs from that of U.S. Pat. No. 7,398,813. In that regard, asshown in FIG. 2, the lower jaw 30 for tube holder 12 has its tubecontacting wall 58 at the clamping portion to be of smooth continuouscurved configuration. Similarly, the upper jaw has its tube contactingwall 60 of smooth continuous curved configuration. The jaws for secondtube holder 14 have a similar construction and thus differ from the jawconstruction of U.S. Pat. No. 7,398,813 which utilizes square jaws.Accordingly, as shown in FIG. 2 the lower jaw 36 has its tube clampingportion 62 to be of smooth continuous curved configuration and also hasits upper jaw tube clamping portion 64 to be of smooth continuous curvedconfiguration.

By replacing square fixed jaws with smooth radius slip jaws there is noneed to hold one side of the tubing fixed. Instead, having smooth slipjaws on both tube holders 12 and 14 results in a number of distinctadvantages. For example, the fluid can be stripped back from either orboth sides. The tubing will slip through the side with the leastresistance. In addition, very small stub ends can be made. In thatregard, if hydraulic pressure in the stub end prevents the fluid frombeing stripped back on one side then the fluid will be stripped back onthe opposite side which has less or no back pressure. Further, there isless overall tubing area to be compressed when the clamping is done witha curved radius jaw as compared to a flat jaw.

Accordingly, the jaw configurations shown in FIG. 2 represent adistinctly different jaw configuration than that previously used whenmoving the first tube holder laterally away from the second tube holderduring a stripping action in a device for welding plastic tubes.

FIG. 1 illustrates the device 10 to have a cold cutting station 52 whichis displaced from the heating station 54. The invention, however, couldbe practiced where both stations are combined. For example, if the tubesare cut by a heated wafer, the cutting of the tubes also results inmelting the cut portions of the tubes to be in a condition for weldingonce the tubes are realigned and the heated ends are pressed intocontact with each other.

The invention claimed is:
 1. A device for welding plastic tubescomprising: a first tube holder having a first tube holding area and asecond tube holding area parallel to the first tube holding area; and asecond tube holder having a third tube holding area and a fourth tubeholding area parallel to the third tube holding area, wherein the thirdtube holding area is alignable with the first tube holding area andwherein the fourth tube holding area is alignable with the second tubeholding area; wherein a first tube may be placed in the first tubeholding area and the third tube holding area and a second tube may beplaced in the second tube holding area and the fourth tube holding area,the first tube holder having a first tube clamp and a second tube clamp,the second tube holder having a third tube clamp and a fourth tube clampwhereby a fluid free area is created in each of the first tube and thesecond tube, wherein each of the tube clamps in each of the first tubeholder and the second tube holder comprises an upper jaw and a lower jawfor pressing against the respective tube between the jaws, the jaws inthe tube clamps of each of the first tube holder and second tube holderhaving smooth tube contacting walls at a tube clamping portion, and eachof the smooth tube contacting walls being of a smooth continuous curvedconfiguration, and wherein the smooth tube contacting walls facilitatefluid stripping from either or both sides of the first tube and thesecond tube.
 2. The device of claim 1, comprising a cutting/weldingstation to cut through the first and second tubes in a first operationand for welding portions of the first and second tubes in a secondoperation.
 3. The device of claim 2, wherein the cutting/welding stationcomprises a wafer.
 4. The device of claim 3, wherein the wafer is aheated wafer.
 5. The device of claim 3 wherein the wafer can both cutand weld.
 6. The device of claim 1, wherein the first tube is slidablycoupled to the first tube holder and the second tube is slidably coupledto the second tube holder, wherein a length of fluid free area ismaintained in each of the first tube and the second tube, and each ofthe first tube and the second tube being slidable through a side of atleast one of the first tube holder and the second tube holder with leastresistance.
 7. The device of claim 1, wherein the first tube is slidablycoupled to the first tube holder and the second tube is slidably coupledto the second tube holder, wherein a length of fluid free area ismaintained in each of the first tube and the second tube, and the firsttube and the second tube being slidable through a side of at least oneof the first tube holder and the second tube holder with leastresistance.
 8. The device of claim 2, wherein the first operation is acutting operation and the second operation is a welding operation. 9.The device of claim 2, wherein the first operation and the secondoperation are performed by a heated element.
 10. The device of claim 2,wherein the first operation is performed by a cold element and thesecond operation is performed by a heated element.
 11. The device ofclaim 2, wherein the cutting/welding station has both a cold element forcutting and a heated element for welding.
 12. A device for weldingplastic tubes comprising: a first tube holder having a first tubeholding area and a second tube holding area parallel to the first tubeholding area; and a second tube holder having a third tube holding areaand a fourth tube holding area parallel to the third tube holding area,wherein the third tube holding area is alignable with the first tubeholding area and wherein the fourth tube holding area is alignable withthe second tube holding area; wherein a first tube may be placed in thefirst tube holding area and the third tube holding area and a secondtube may be placed in the second tube holding area and the fourth tubeholding area, the first tube holder having a first tube clamp and asecond tube clamp, the second tube holder having a third tube clamp anda fourth tube clamp whereby a fluid free area is created in each of thefirst tube and the second tube, wherein each of the tube clamps in eachof the first tube holder and the second tube holder comprises an upperjaw and a lower jaw for pressing against the respective tube between thejaws, the jaws in the tube clamps of each of the first tube holder andsecond tube holder having smooth continuous curved tube contacting wallsat a tube clamping portion, and wherein the smooth continuous curvedtube contacting walls facilitate fluid stripping from either or bothsides of the first tube and the second tube.
 13. The device of claim 12,comprising a cutting/welding station to cut through the first and secondtubes in a first operation and for welding portions of the first andsecond tubes in a second operation.
 14. The device of claim 13, whereinthe cutting/welding station comprises a wafer.
 15. The device of claim14, wherein the wafer is a heated wafer.
 16. The device of claim 14,wherein the wafer can both cut and weld.
 17. The device of claim 13,wherein the first operation is a cutting operation and the secondoperation is a welding operation.
 18. The device of claim 13, whereinthe first operation and the second operation are performed by a heatedelement.
 19. The device of claim 13, wherein the first operation isperformed by a cold element and the second operation is performed by aheated element.
 20. The device of claim 13, wherein the cutting/weldingstation has both a cold element for cutting and a heated element forwelding.